Revealing mistake: When Frank is knocked down with the tray, the arms of the person operating Johnny 5 are visible when the robot turns to run.
Continuity mistake: Just before we see Johnny fall off the bridge we see a shot of him speeding past some roadblocks. Look at the size of Johnny compared to the roadblocks. They are practically bigger then him. This was obviously a small replica robot filmed with the camera on the ground, to give off the impression it was the real thing. (00:20:45)
Continuity mistake: When Stephanie runs to the shelf to pick the second volume of the encyclopedia the amount of cats increases/decreases randomly between shots. Also, the amount of books and their position changes.
Other mistake: During the shot where Newton and Stephanie first argue ("did you say the the robot drove the truck?") in the background Number 1 is missing its treads, leaving the idler wheels and internal chassis of the robot's tread mechanism exposed. (00:45:05)
Answer: There were always 5. You see the 5 during the demonstration. Then, before the lightning hits, we see 4 of them in line, but number 5 was still attached to the generator and not in line. When they go inside, there's a weird cut that makes it look like only 3 made the turn, but if you watch closely you can see there's 4 followed by number 5.
Bishop73