Continuity mistake: After the first bus explodes, Jack ducks for cover near his Bronco. Soon he looks over at the burning wreck and stands up - but notice that he's still crouched down in very next shot. (00:27:50)
Continuity mistake: Upon exiting the highway into downtown traffic and blasting through a red light, the bus has a couple of road signs lodged into its bumper which disappear between shots - right before it gets blindsided by a Ford Taurus. (00:47:15)
Continuity mistake: The paint that sprays on Payne's face changes splatter pattern throughout the rest of the scenes with Payne. (01:35:30)
Continuity mistake: When Payne shoots the train driver in the back, blood appears on his shirt. A few seconds later when he is falling down, his shirt is clean. (01:37:10)
Continuity mistake: When the crane is torn out of the floor and flies towards the ventilation window, from a shot behind, the holes on the base (where the screws used to be) are gone. (00:14:30)
Continuity mistake: In the shots before the bus blows up the Pacific Courier Freight plane, you can see that the vehicle towing it and the plane itself are no longer moving, as opposed to a couple of shots before this where the tow vehicle and plane are moving at a good pace. You also can no longer see the man who is supposed to be driving the tow vehicle (who might have run for it, but there's minimal time).
Continuity mistake: The bus hits a car and wrecks the driver's side indicator. Later on however, the indicator is fixed.
Continuity mistake: As Jack's initial pursuit of the bus begins, you can see although both vehicles are supposed to be traveling north on the 110 freeway, the sun changes position during filming several times. Shining on all sides for several minutes. This lasts up until the moment that Jack boards the bus.
Continuity mistake: When Jack pulls the Jaguar alongside the bus and starts honking, Tuneman's right hand changes its position between shots. First he's got a grip on the vent window, but then all of a sudden his hand rests on the windshield's upper edge. (00:36:45)
Answer: He's taller now because he has his head while the villain does not!
Grumpy Scot